Processing yield rate increased to 99.5%.
Protection work area reduced by 70%.
Unit protection cost reduced by 40%.
Passed 48-hour salt spray / 72-hour wear resistance tests.
Industry Center Example
A surface protection solution specifically designed for automotive component CNC machining, focusing on lightweight materials such as aluminum alloys (e.g., 6061, 7075), titanium alloys (e.g., TC4), and magnesium alloys (e.g., AZ91D). This solution provides efficient, full-process protection to prevent scratches, corrosion, and surface damage during the machining process, ensuring high-quality and consistent parts that meet the strict quality standards of the automotive industry (e.g., IATF 16949).
High-Precision Protection
Utilizes μ-level coating technology, with accuracy up to ±0.02mm, suitable for complex curves and precision structures.
Custom protective coatings designed for materials like aluminum and titanium alloys to prevent machining scratches.
Efficient Production Cycle
Protection time per part ≤15 seconds, seamlessly synchronized with CNC tool change time.
Supports batch automation production, significantly improving machining efficiency.
Multi-Material Adaptability
Aluminum alloys: Prevents cutting fluid corrosion, extends tool life.
Titanium alloys: Resistant to stress corrosion cracking (SCC), protecting high-value materials.
Magnesium alloys: Flame-retardant and oxidation-resistant, suitable for high-temperature machining environments.
Environmental and Economic Benefits
Coating utilization rate ≥90%, with waste rate below 5%.
Water-based removable formula, easily removed with water soaking, leaving no chemical residue.
① Film bubbles lead to scratches.
② Cutting fluid penetration leads to corrosion.
③ Insufficient protection for high-hardness materials.
④ High costs for small batch production.
⑤ Difficult removal of adhesive residue after post-processing.
① Vacuum adsorption + ion activation dual-interface treatment.
② Nano-hydrophobic coating (contact angle > 150°).
③ Gradient coating technology (substrate layer penetration / surface layer impact resistance).
④ Intelligent material calculation system (waste rate < 5%).
⑤ Water-based removable formula (detaches after 3 minutes of soaking in water).
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