Super Strong Abrasion Resistance: Coating hardness up to Hv2500, resistant to tool impacts and debris scratching.
Micron-Level Fit: 5-axis synchronized coating precision of ±0.02mm, covering fine grooves as small as 0.05mm.
Space-Efficient: The integrated equipment requires only 50㎡, supporting on-site deployment in the workshop.
Circular Economy: 100% recycling of coating removal wastewater, with zero chemical emissions
Solution Overview
This solution is designed for high-frequency CNC machining of mold components (such as mold cores, cavities, guide posts, etc.), utilizing high-strength wear-resistant coatings and intelligent coverage technology. It ensures zero surface damage throughout the entire machining process, and is compatible with mold materials such as SKD61, tungsten carbide, and high-speed steel. This guarantees the stability of precision dimensions and extends the mold lifespan by more than 30%.
① Machining debris embedded in the mold surface, leading to poor scratch quality on molded parts.
② Traditional protective films are prone to peeling off, requiring repeated reapplication, which affects efficiency.
③ High-hardness materials in CNC machining are prone to corner chipping, increasing mold repair costs by 40%.
④ Stripping requires strong acid solvents, which corrode the precision structure of the mold.
⑤ Large mold protection equipment occupies excessive space, making deployment difficult.
① Intelligent Thermal Compensation Coating: Automatically adapts to CNC machining temperature rise, preventing thermal deformation and delamination
② 3D Laser Path Planning: Precisely covers complex cooling channels and exhaust grooves.
③ Water-based Stripping Technology: Gently removes residual coatings without damage, preserving the mirror-polished layer
④ Modular Coating Unit: Supports on-site protection for large molds up to 5 tons.
⑤ Foxconn Certification: Meets Tier 1 mold standards for the automotive and 3C industries.
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