Solution AdvantagesThis solution aims to provide a high-precision, high-efficiency, and integrated mobile phone frame protection layer operation solution, suitable for fully automated production lines. By optimizing the operation process, only one person is required to complete all operations, significantly improving production efficiency and reducing labor costs. The solution utilizes advanced automation equipment and intelligent control systems to ensure precise execution at every stage, reducing human error and enhancing product consistency. Additionally, the integrated design simplifies the production process, shortens operation time, and further enhances overall efficiency. This solution is not only applicable to mobile phone frame protection layer operations but can also be extended to other precision manufacturing fields, providing strong support for enterprises to achieve intelligent and efficient production.
Solution PositioningA nanometer-level surface protection system specifically designed for the entire CNC machining process, suitable for 20+ metal materials including aluminum, magnesium, titanium alloys, and stainless steel. Certified by ISO 9001, it meets the protection requirements for multiple stages, from rough machining (0.5mm cutting depth) to finishing (Ra0.4μm), and can seamlessly integrate with mainstream CNC control systems like FANUC and HAAS.Core ValuesThe innovative "dynamic conformal coating" technology, based on tool path prediction, achieves:① μ-level protection: 5-axis spraying precision ±0.02mm, adaptable to complex curves② Intelligent cycle: Coating completed in 2 seconds, synchronized with CNC tool change time③ Thermal management: Temperature range from -20°C to 150°C, resistant to cutting fluid washout④ Zero-interference machining: Coating hardness Hv50 (cuttable) / post-curing hardness Hv800 (protective) dual-mode
Solution PositioningFocused on medical-grade CNC machining full-chain protection, targeting special materials such as orthopedic implants (ASTM F136 titanium alloy), minimally invasive instruments (316LVM stainless steel), and endoscope components (PEEK-ceramic composites). Achieved ISO 13485 medical device certification and FDA 21 CFR Part 820 compliance. The solution ensures sterile surface protection throughout the entire process, from raw material clamping to micron-level polishing.Core Technology Breakthroughs❶ Biocompatible CoatingUtilizes medical-grade PEEK composite nano-coatings, forming a 10μm dynamic protective film during CNC high-speed cutting (15,000rpm), passing USP Class VI biocompatibility tests. Compatible with subsequent anodizing/plasma spraying processes.❷ Sterilization-Compatible TechnologyInnovative three-phase transition coating structure:Machining Phase: Hv300 cutting hardnessProtection Phase: Hv900 wear resistanceSterilization Phase: Resistant to 134°C high-pressure steam for 30 cycles❸ Microenvironment ControlIntegrated contamination-free module for cleanroom standards (ISO Class 5):Positive pressure air curtains isolate cutting dustReal-time particle counting (0.3μm level monitoring)Cutting fluid biofilm inhibition technology
Industry Center ExampleA surface protection solution specifically designed for automotive component CNC machining, focusing on lightweight materials such as aluminum alloys (e.g., 6061, 7075), titanium alloys (e.g., TC4), and magnesium alloys (e.g., AZ91D). This solution provides efficient, full-process protection to prevent scratches, corrosion, and surface damage during the machining process, ensuring high-quality and consistent parts that meet the strict quality standards of the automotive industry (e.g., IATF 16949).High-Precision ProtectionUtilizes μ-level coating technology, with accuracy up to ±0.02mm, suitable for complex curves and precision structures.Custom protective coatings designed for materials like aluminum and titanium alloys to prevent machining scratches.Efficient Production CycleProtection time per part ≤15 seconds, seamlessly synchronized with CNC tool change time.Supports batch automation production, significantly improving machining efficiency.Multi-Material AdaptabilityAluminum alloys: Prevents cutting fluid corrosion, extends tool life.Titanium alloys: Resistant to stress corrosion cracking (SCC), protecting high-value materials.Magnesium alloys: Flame-retardant and oxidation-resistant, suitable for high-temperature machining environments.Environmental and Economic BenefitsCoating utilization rate ≥90%, with waste rate below 5%.Water-based removable formula, easily removed with water soaking, leaving no chemical residue.
Advantages of the SolutionA set of efficient, precise and environmentally friendly surface protection solutions is provided to meet the special needs of CNC machining of electronic components. It is applicable to a variety of materials such as aluminum alloys, copper alloys, and stainless steels. It is specifically designed for precision electronic components such as heat sinks, connectors, and shielding cases. It ensures that there are no scratches or corrosion during the machining process, and enables the rapid and residue-free removal of the coating.
Solution OverviewThis solution is specifically designed for CNC machining of luxury watches. It utilizes millimeter-level intelligent coating technology and eco-friendly removable coatings to achieve high-precision surface protection. It covers materials such as precious metals, ceramics, and titanium alloys, ensuring zero damage during the processing while reducing production costs and environmental pollution.
Solution OverviewThis solution is specifically designed for high-end consumer electronics components such as mobile phone frames and laptop shells. It utilizes intelligent dynamic coating technology and eco-friendly removable coatings to achieve precise protection throughout the entire CNC process. The solution is compatible with materials such as aluminum alloy, ceramics, and titanium, ensuring zero damage during processing while reducing overall costs by 50%.
Solution OverviewThis solution is designed for critical semiconductor equipment components (such as vacuum chambers, wafer carriers, valve parts, etc.), utilizing nanometer-level anti-contamination coatings and vacuum coating technology to achieve dust-free protection throughout the CNC machining process. It is compatible with semiconductor-grade materials such as aluminum alloy, stainless steel, and ceramics, ensuring zero particle attachment and ion contamination on the surface, meeting Class 10 cleanroom standards.
Solution OverviewThis solution is designed for high-frequency CNC machining of mold components (such as mold cores, cavities, guide posts, etc.), utilizing high-strength wear-resistant coatings and intelligent coverage technology. It ensures zero surface damage throughout the entire machining process, and is compatible with mold materials such as SKD61, tungsten carbide, and high-speed steel. This guarantees the stability of precision dimensions and extends the mold lifespan by more than 30%.
